Tuesday, July 5, 2011

Skillet reflow controller


Using an electric skillet to reflow surface mount circuit boards is a popular alternate use for those kitchen appliances. The real trick is monitoring and controlling the temperature. [Mechatronics Guy] built his own skillet temperature controller using a thermistor, a solid state relay, and an Arduino.
He was inspired by [Ladyada's] work which used a servo to adjust the temperature dial on the skillet’s power supply. This started by attaching the thermistor to the bottom of the skillet using JB weld. since this area will be heating up he also attached a terminal block for connecting the feed wires as the heat would melt any solder joints. Those wires travel back to a control box housing the Arduino and solid state relay. To gain finer control over the heating element the relay is switched on and off, resulting in low-frequency Pulse Width Modulation, which should help maintain a consistent temperature better than just turning the temperature dial on the cord.
Pair this up with the vacuum tweezers hack and you’re on your way to a surface mount assembly line. If you want to see this process in action check out this post. It goes from stenciling, to populating, to reflowing in a toaster oven.
[Thanks Rob]

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